Stainless steel is a widely used material in various industries due to its excellent corrosion resistance and high strength. However, when it comes to cutting stainless steel, you may face significant challenges. Its high hardness and strong adhesion cause severe wear on traditional saw blades. In fact, traditional resin saw blades may only last for about 50 - 100 cutting operations before they need to be replaced, which is not only time - consuming but also costly.
The ZS400H brazed diamond saw blade is equipped with high - purity diamond particles. These particles have a uniform particle size distribution, which ensures consistent cutting performance. Their strong thermal stability allows them to withstand high temperatures generated during the cutting process, reducing the risk of particle damage. Moreover, they have good compatibility with the bonding agent, enabling a firm connection and better performance. Compared with ordinary diamond particles, the advanced diamond particles in ZS400H can increase the overall performance of the saw blade by about 30%.
| Structure Type | Bonding Strength | Impact Resistance | Risk of Tooth Chipping |
|---|---|---|---|
| Brazed | Higher | Stronger | Lower |
| Resin - Based | Lower | Weaker | Higher |
The brazed structure of the ZS400H saw blade has a much higher bonding strength than the resin - based structure. This means it can better resist the impact force during cutting, reducing the risk of tooth chipping. In practical applications, the brazed saw blade can reduce the tooth chipping rate by about 50% compared with the resin - based saw blade.
Proper matching of feed speed and rotation speed is crucial for extending the saw blade's service life. For example, when cutting stainless steel with a thickness of 10 - 20mm, a feed speed of 5 - 10 mm/min and a rotation speed of 1500 - 2000 rpm are recommended. By adjusting these parameters according to the actual cutting situation, you can effectively reduce saw blade wear and improve cutting efficiency.
During the use of the saw blade, problems such as poor cutting performance may occur. Regular edge maintenance can significantly improve the saw blade's use efficiency. For example, cleaning the saw blade after each use and checking the edge for damage can help detect and solve problems in time, reducing downtime costs. With proper maintenance, the saw blade can operate continuously for about 200 - 300 cutting operations without significant performance degradation.
In a real - world industrial scenario, a metal processing factory used the ZS400H saw blade for stainless steel cutting. Before using the ZS400H, they used traditional resin saw blades, which needed to be replaced every 80 cutting operations on average. After switching to the ZS400H saw blade, they found that the saw blade could last for about 300 cutting operations, a significant increase in service life. The factory also reported improved cutting consistency and reduced production costs.
Are you tired of low - efficiency stainless steel cutting and short - lived saw blades? Say goodbye to frequent saw blade replacements and embrace the high - performance ZS400H brazed diamond saw blade! Click here to learn more
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